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How we manufacture/Stage 06

In-house manufacturing stage 06 of 10

Padding systems & mould making

Foam combinations, protective profiles and product-specific moulds are developed to the intended use and silhouette.

Assembling shaped foam and shell components at Promark
Padding & component assemblyInside Promark / Sialkot
IN-HOUSE

This operation is managed inside Promark’s production system and connected directly to the stages before and after it.

Stage outputA repeatable padding system and moulded profile matched to the approved product.
Padding & component assemblyA close-up from the Promark production floor.

What happens inside Promark

Padding is central to the feel and identity of combat equipment. Promark develops the padding profile and mould solution in house so protection direction, feedback, weight and visual shape can be balanced during sampling.

In-house operations

What we handle.

  • ✓Padding-profile development
  • ✓Foam layer combination
  • ✓Mould design and making
  • ✓Shaping and forming
  • ✓Size-specific adjustment
  • ✓Sample integration

Custom capability

What your brand can define.

  • ↗Foam density combinations
  • ↗Layer thickness
  • ↗Knuckle and impact profile
  • ↗Weight distribution
  • ↗Product silhouette
  • ↗Training, sparring or competition direction

Control points

How the approved standard stays visible.

01Approved profile
02Mould identification
03Weight review
04Sample fit comparison
06

Connected factory handoff

Approved padding and moulded components move directly into the in-house assembly sequence with their matching cut sets.

Built completely in house

Bring us the product direction.
We’ll manage the complete build.

Share a tech pack, benchmark sample or early concept. Promark will map the in-house path required to develop and produce it.

Discuss your product ↗